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Choosing New Cupboards? Here’s What things to Know Before You Shop
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Get the scoop on kitchen and bathroom cabinet materials and construction methods to understand your alternatives
With all the options available, choosing cabinets for your kitchen or bath can be an overwhelming experience. Aesthetics aside, there are several factors that may not be easily obvious that will impact the cabinet’s performance and price. Understanding those factors will give you an advantage to make your selection.
A couple of three basic structural components to a cabinet: the box, the shelves and the drawers. Each can be built in several ways. Cupboards generally come four ways: boxed and ready to install in standard dimensions, boxed and ready to assemble, semi-custom and custom.
To get a much better understanding of the way cabinets are created, I visited two manufacturers: Canyon Creek Cupboard Company in Monroe, Washington, which makes semi-custom products, and O.B. Williams Company in Seattle, a 125-year-old woodworking shop that builds custom cupboards.
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They look exactly like they sound: rectangular and ready to be loaded with shelving and drawers. Boxes are typically built in one of three ways: with plywood, particleboard or MDF (medium-density fiberboard) and a base that is later covered with a surface finish piece called a toe kick. You can find pros and cons to each one of these materials.
When plywood is used, it’s typically ¾ in . solid and has a maple or birch veneer. Plywood is manufactured out of layers of wood laminated collectively, and has the benefit of being a fairly stable materials that performs more than time and in areas with higher dampness and the chance of connection with water. The panels can be glued, nailed or screwed jointly, and are usually installed (as is the situation with most cupboards) by screwing them into the wall structure. Plywood’s main drawback is that it is relatively expensive.
Particleboard’s pull is its low price. Created from pressed bits of wood bound as well as adhesives, particleboard can be protected with a veneer of timber or melamine, or a paper veneer imprinted to look like wood. The inside can be white or a timber tone.
The downside to particleboard is that it can be sensitive to moisture and is more susceptible to coming aside at stress points - where hardware is screwed in, for instance. Ask about how exactly the veneer will hold up with small amounts of drinking water (glasses not completely dried out, for example) or something more serious, like a spill that rests for some time. buy cheap cabinets.
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Some cupboard manufacturers, like Canyon Creek, regularly have the particleboard they use tested for performance, so ask if there are different grades of materials from which to choose, and what you may expect in terms of durability.
MDF is also less expensive than plywood; it has a more standard surface than particleboard. MDF is often used for paint-grade panels, rather than thinly milled solid wood, because it’s such an easily paintable material. buy cheap cabinets.
Manufacturers of semi-custom and mass-market cupboards generally have better/best or good/better/best options for his or her cabinet boxes, which might contain one or a mixture of all three materials. Custom shops tend to stick to plywood and or just plywood, MDF, because of its strength, for construction and performance.
On containers that will have European-style doorways and drawers (where in fact the doorways and drawers completely cover the package - also known as full overlay), making sure the box is completely square is essential. That can be achieved with a clamping system, or in a custom shop by using individual clamps. This ensures that when the fasteners are installed, the box will be perfectly square. buy cheap cabinets.
Drawers and Shelves
Drawers and cabinets are also created from particleboard, MDF or plywood, and can be assembled in a number of ways. The most common and most affordable approach to drawer building is gluing and pinning (stapling) the ends together.
A step up in expense and longevity isdovetail construction: Small pieces on the ends are routed away to key into each other, making a connection that is very hard to dislodge.
The sides of the drawers are usually created from ½ inch of material with a bottom panel that’s ¼ inch thick. This is another place structure may differ, with leaner or thicker materials all the way around. buy cheap cabinets.
You can make a choice about drawers predicated on performance or aesthetics. Ask to see different drawer structure options and that means you know what you will notice when you open them - on the tops and inside - and how they'll look when they are extended.
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What you see has a lot to do with the way the cupboards are edge banded. More on that in another installment in this series.
Shelves can be installed fixed, or they could be adjustable, with pegs that fit into rows of openings on each side of the cabinet. While shelves are usually created from the same materials or wood varieties as the rest of the cabinet container, an exclusion would be if the cupboard has a glass front or the racks themselves are cup. When the inside of the cupboard is seen, making the cabinets and container interior the same solid wood species as the face, or painting it the same color, is a common practice.
One more note on the drawers and boxes: Larger-production cabinet makers tend to build their drawers and boxes at the same facility where all the cabinets are assembled. Some smaller shops, including many custom cabinetmakers, send out their containers and drawers to be built by a company that is an expert in this. The container and drawer companies can build them relatively inexpensively, departing the custom shop to concentrate on the parts of the cupboards that produce them truly custom - the doors and drawer faces, and the millwork that surface finishes out the cabinets. buy cheap cabinets.
Indoor Air Quality
One final thing to think about is how the materials are made - and particularly whether they include urea-added formaldehyde, a substance recognized to impact on human being health. Many manufacturers have removed urea-added formaldehyde from their processing process, making the cupboards NAUF (no added urea formaldehyde) compliant. However, there is still the probability of the material’s formulated with other volatile organic substances (VOCs) that will off-gas over time. And formaldehyde is a normally occurring chemical substance, so there may be traces of it. buy cheap cabinets.
California is a national innovator in air-quality initiatives, so you may get a reference to the materials in your cabinet being CARB Stage 2 compliant. CARB is the California Air Resources Table, which has created requirements to limit VOCs in cabinets, furniture and other materials used in homes. The requirements focus specifically on particleboard, plywood and MDF. The U.S. Environmental Security Agency is focusing on countrywide requirements predicated on CARB’s requirements that may go into effect as early
There are a number of claims made and opinions offered about the relative “greenness” of plywood and particleboard, rather than all are produced just as. If this can be an important concern for you, you might need to do some expanded research. It also means you’ll need to ask detailed questions when prices different cabinets, to comprehend how they are created and with which materials. buy cheap cabinets.
Important thing: Cupboard prices are far reaching and directly correlate to materials and construction methods. Expect a simple unit to include particleboard, melamine and stapled drawers, and everything else to be an upcharge.
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